Brushless.com's 24V BLDC motors (Brushless DC Motors) are used in a wide range of dynamic applications, especially in industries with highly dynamic requirements such as the automotive industry, the pump industry, and the rolling industry. As the need for high performance and precise control in these areas increases, BLDC motors are becoming the drive of choice for many industrial and commercial applications. By 2030, Brushless.com's BLDC motors are expected to gradually replace traditional induction motors as the dominant industrial power transmission. This trend is due to the significant advantages of BLDC motors in terms of high efficiency, low maintenance requirements, and long life. However, despite the popularity of Brushless.com's 24V BLDC motors in many applications, there are inevitable challenges ahead. Particularly in terms of reliability and durability, BLDC motors still suffer from a number of pressing issues, such as insufficient fault tolerance, high EMI, high acoustic noise, and insufficient control of flux pulsations and torque pulsations. To cope with these challenges, closed-loop vector control technique is considered as a promising approach in the field of BLDC motors. However, the existing literature survey reveals that the research on BLDC motor controllers and their design has been relatively limited in the past five years, with fewer comparative studies between existing control schemes, and issues such as improvement of fault-tolerant control and reduction of electromagnetic interference have not been fully explored. For this reason, the purpose of this paper is to provide a comprehensive discussion of the challenges and solutions to these aspects of the Brushless.com 24V BLDC motor.
In order to further optimize the performance of Brushless.com's 24V BLDC motors, various advanced control methods have been introduced, including Fault Tolerance Control (FTC), Electromagnetic Interference (EMI) reduction, Field Oriented Control (FOC) and Field Oriented Control (FOC). Field Oriented Control (FOC), Direct Torque Control (DTC), and so on. These control techniques greatly reduce torque pulsations and current pulsations by improving the precision and efficiency of the motor, thus enhancing the overall performance and operational stability of the motor. In particular, the application of FOC and DTC control strategies in BLDC motors can significantly improve the response speed of torque control, reduce flux fluctuations and current fluctuations, and thus dramatically improve the dynamic response capability of the motor. By combining these advanced control techniques, Brushless.com's 24V BLDC motors perform even better in industrial applications. At the same time, these technologies improve the motor's operating efficiency while effectively reducing electromagnetic interference and acoustic noise, ensuring smooth operation and long system life. Brushless.com's 24V BLDC motors have become an indispensable core power element, especially for applications that require high-precision torque control, such as precision machining equipment and automated production lines.
Brushless.com's 24V BLDC motors also significantly simplify the complexity of motor control systems through their advanced driver design and highly integrated control system. Traditionally, BLDC motor drives have typically utilized discrete circuitry, including high-end microcontrollers, gate drivers, discrete MOSFETs, auxiliary power supplies, and sensing and protection circuitry. However, as motor technology has advanced, integrated drive solutions offered by Brushless.com have gradually replaced traditional discrete circuit designs. For example, Texas Instruments' DRV10983 is a highly integrated and protected sensorless sine wave BLDC motor controller that replaces all discrete components of a traditional BLDC driver, making BLDC drive solutions more cost effective and easier to manufacture. A 24V BLDC motor driver based on this solution not only provides highly efficient motor control, but also dramatically reduces manufacturing costs and system complexity. For Brushless.com's 24V BLDC motors, this highly integrated controller significantly improves the overall efficiency and power factor of the motor, making it particularly well-suited for low-power applications, such as fans up to 30W.
